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 EQUIPMENT |
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- ENGINEERING
- PROTOTYPE
- CNC MACHINING
- TOOLING EQUIPMENT
- TURNING, DRILLING, TAPPING, CUTTING
- BURNING, PUNCHING, SHEARING, DIE STAMPING
- FORMING, WELDING, ASSEMBLY
- DEBURRING, SANDING
- PAINTING, SILKSCREEN
- QUALITY ASSURANCE
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Planning, Engineering, & Prototyping Capabilities
Planning
Totally integrated ERP computer system.
We can track your product from initial planning through completion, thereby assuring you of your delivery requirements.
Engineering
- Working with your engineering department, we can translate your CAD designs into our machine programming software. This reduces lead time requirements and minimizes the possibility of errors. We can also assist with design for manufacturability that may reduce cost and improve functionality.
- We use KeyCreator as our primary CAD software
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Amada programming software for laser cutting and turret punch
- SmartCAM
programming software for machining
- All CNC machines are connected to DNC file server
Prototype
- Amada LCF644 "Ultra High Precision" laser, 40"X40" table size, (capable of cutting material up to .500" thick)
- CNC Partner mill, programmable with milltronics digital readout
- Di-Acro 17 ton hydraulic press brake, 4 foot, with programmable backstop
- Amada CS-220 hydraulic notcher
- Roper Whitney 5-ton kick press
- 18 station hand Rotex and other miscellaneous machines dedicated to prototype
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Machining Capabilities
CNC Machining
- Mori Seiki SH-403, Super-high-speed horizontal
machining center built for speed, accuracy, and reliability.
- Mori Seiki SH-400, Super-high-speed horizontal
machining center built for speed, accuracy, and reliability.
- NV5000 1A, The most advanced high-speed
machining center available today. This machine tool utilizes Mori Seiki
high speed technology with advanced servo mechanisms, direct drive spindles, and
very reliable and fast tool changes.
- Mori Seiki SV-50, vertical machining center
- Mori Seiki MV-40M, vertical machining center
- Fadal VMC4020 vertical machining centers with 4-axis rotary head
- CNC Partner mill, programmable with milltronics digital readout
This selection of equipment allows us to machine parts of almost any configuration, holding tolerances within .0002" in certain applications. We have experience machining many different materials including plastic, aluminum, steel, and exotic alloys.
Tooling Equipment
- Alliant milling machine with digital read out
- Bridgeport series II milling machine with digital readout
- Bridgeport 3 HP milling machine
- Cincinnati tool sharpener
- Lizenz precision tool grinder
- Boyer-Schultz 3/4 HP precision surface grinder
- Brown & Sharp 618 Micromaster surface grinder
- Hardinge tool room lathe
- DoAll vertical bandsaw with welder
We have the capacity to design and build the tooling needed to assure high quality parts at competitive prices.
Turning, Drilling, Tapping, & Cutting Equipment
- Hardinge 8 station Super-Precision turret lathe
- (15) 3/4 HP precision drill presses
- (3) Precision automatic tapping machines
- Onsrud 5 HP router
- MAX Ferrous precision cutoff saw
- BEWO Non-Ferrous precision cutoff saw
- Kalamazoo horizontal bandsaw
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Precision Sheet Metal Capabilities
Burning, Punching, Shearing, Die Stamping
- Amada Gemini FO-3015-NT Laser, 4000 watt, Water
Assisted Cutting System, 60"X120" table size
- Amada Vipros 358 King, 33 ton, 58 station CNC hydraulic turret punch press, 50"X79" table size, (2) 1.250" indexable stations, (2) 4.500" indexable
stations, brush style table
- Amada Pega 357, 33 ton, 40 station CNC turret punch press, 50"X72" table size, (2) 1.250" indexable
stations
Coupled with the capabilities of our CAD/CAM systems, the above machines turn your ideas into accurate parts for either a few pieces or higher volumes.
- Amada surface grinder for immediate turret press tool sharpening
- Amada precision shear with programmable backgage, sheet capacity up to .187" thick by 48" wide
- Di-Acro precision shear, 24" close tolerance (for shearing thin materials)
- 25 ton Hovis press, with coil feed (for high volume small parts)
- (4) 45 ton Bliss, OBI C-frame punch presses with complimentary coil feed (Two with load analyzers, and one with modified short stroke)
- 75 ton Bliss, OBI C-frame punch press with 24" x 36" platen, with coil feed
- 15 ton Denison Multipress, hydraulic (for light forming)
- 25 ton Denison Multipress, hydraulic (for light drawing or forming)
- 50 ton Denison Multipress, hydraulic (for light drawing or forming)
Forming, Welding and Assembly
- 120 ton Amada HFE, 10 foot hydraulic press brake, six axis
CNC
- 120 ton Amada Promecam HFB, 10 foot hydraulic press brake, six axis CNC
- 90 ton Amada Promecam HFB, 8 foot hydraulic press brake, six axis CNC
- 88 ton Darley, 8 foot hydraulic press brake, completely programmable, dual axis
- 56 ton Toyokoki, 4 foot precision electric press brake, six axis CNC with material thickness detection
- 40 ton Wysong, 6 foot hydraulic press brake, programmable backstop
- 35 ton Amada, 4 foot precision hydraulic press brake, three axis CNC
- 35 ton Di-Acro, 6 foot hydraulic press brake
- (3) Haegar hydraulic hardware insertion presses (one with automatic feed)
- H & H 100 KVA programmable steel spotwelder
- H & H 150 KVA programmable aluminum spotwelder
- 25 KV mini spotwelder
- Miller Dialarc HF heliarc welder
- (2) Millermatic 130 XP wire feed welders
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Finishing Capabilities
Deburring and Sanding
- Timesaver, 36", wet deburring and graining machine
- Timesaver, 36", dry deburring and graining machine
- Timesaver, 24", dry deburring and graining machine
- Max 9" vertical graining machine
- Geoco dual arbor buffing lathe
- Zero glass bead blasting machine
- Roto-Finish 50 cubic foot vibratory deburring machine
- Gyromatic vibratory deburring machine
- Sweco vibratory deburring machine
- Miscellaneous small tumblers
- Holland centrifugal dryer
- Miscellaneous pneumatic finishing tools, belt sander, and grinders
We have the equipment necessary to prepare your product for any type of professional finish.
Painting and Silkscreening
- Devilbiss spray paint guns and accessories
- (2) Paint booths
- Powder coat facilities
- Red Comet 500 degree paint oven (336 cu. ft.)
- Binks 500 degree "pass through" paint oven (672 cu. ft.)
- Air filtered, enclosed paint room
- Silkscreen facilities including a Cameo 18, auto press
Our paint preparation facilities and painting equipment provide the means to add a professional finish to your product. We fill and seal, mask as necessary, and paint and texture to the most exacting specifications. The finish is then baked on according to the paint manufacturer's specifications, providing a durable finish.
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Quality Assurance
Quality Assurance Equipment
- Rank Videometrix "no contact" measurement system, with camera, scope, and SPC
software link
- Mitutoyo coordinate measuring machine
with B & S computer system
- Mitutoyo microscope with
X-Y micrometers on scope base
- (2) Optical
comparators, up to 12"
- Granite surface plates with
indicators
- Quality Assurance room stocked with complete set of measuring instruments and gauges all certified and traceable to the National
Institute of Standards and Technology (NIST)
Our business philosophy is such that we consider our manufacturing operation an extension of your business. This includes our quality assurance procedures. We have the capability to incorporate your quality requirements into our manufacturing process. The measuring capabilities of our inspection department can confirm that the product specifications are achieved.
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